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written by Daniel Stouffer



A History of Solar Silicon Sourcing

We are now at the dawn of a home solar energy revolution. The solar power manufacturers invented and are beginning to manufacture new solar modules that do not use silicon at all. There are alternative materials using nano-technology that are and will continue to radically change the consumption and production of solar generated electricity.

In this article, we will explain a little about silicon in a simple way as well as a little about the silicon industry, the new technologies that are emerging today (thin film and nano-solar), and where the sourcing of solar materials may be heading into the future.

The following topics will be explained in varying levels of detail; how a solar cell converts sunlight energy via the use of different types of silicon, the use of silicon and where it comes from, and a little about the history of silicon sourcing over the past 18 years.

The Future Solar Panel and Home Solar Manufacturing

As the residential solar power industry has matured and showed a steady growth of about 40% a year, the silicon industry is now responding with new production and caches of raw materials. At least two new refineries and silicon manufacturing plants are coming on line in Washington State within the next year. There are plans and announcements by several companies such as GE, BP, and others about launching new facilities that produce silicon at a fraction of the cost. This is all exciting news for home solar power enthusiasts.

The silicon industry is or has been slow to increase overall manufacturing capabilities because there was a large growth during the early 1990s that eventually when stale. The extreme growth expectations were hyped and many industry experts expected much expansion. This just did not happen 18 years ago. Fortunately, we are now experience much more market, social, and governmental support to make the switch to renewable energies.

In the past, the solar silicon industry made solar panel manufacturers sign long-term contracts at extremely high prices to secure any silicon at all. For example, a solar manufacturing plant had to slow production to a trickle because of a lack of silicon. The economics have now changed since 2006 making massive silicon contracts viable at better prices.

Nano-Solar and Thin Film Solar Cells: It’s the Future

We are now at the dawn of a home solar energy revolution. The solar power manufacturers invented and are beginning to manufacture new solar modules that do not use silicon at all. There are alternative materials using nano-technology that are and will continue to radically change the consumption and production of solar generated electricity.

Some of these materials are still experimental but tried and true solar technologies are now available on rental basis so homeowners can avoid the large upfront purchase expenses. Because there are now sources of silicon, homeowners now have the choice to upgrade to solar.

Sourcing of Silicon for Home Solar Energy Systems

The material used to make most solar cells today is the element silicon. Availability of solar grade silicon has been one of the limiting factors in the solar module manufacturing industry for the past several years.

The story goes something like this. Solar grade silicon is produced in large scale, expensive to build processing facilities. “Well, isn’t it just sand?” One might ask. Of course, sand is basically silicon, but with a lot of impurities. Solar grade silicon is highly refined silicon that is purified through gasification and then “doped” with precise impurities to create free electrons, which is explained in following articles.

There are basically 3 types of silicon going into current solar energy systems being installed today;

1. Silicon Crystals: A silicon atom has a positively charged nucleus that is surrounded by negatively charged electrons. The important factor in silicon is that it has 4 outer electrons. These outer electrons are available for bonding to other electrons. Every silicon atom bonds with 4 other silicon atoms to make a repeating crystalline structure.

2. Monocrystalline Silicon: The silicon is grown as large cylinders, which are sliced into wafers that become individual solar cells.

3. Polycrystalline Silicon: Liquid silicon is poured into thin containers and cooled.

Want to know how to rent a solar electric system for your home?

It’s pretty simple. You basically pay a flat monthly rental fee just like you do today for a satellite dish or some other equipment you rent. The rental fee is determined by the amount of energy you use, the solar resource in your area and the cost of energy in your region. A solar engineer will come to your home, look at your roof size, angle and shading to size the system for your location. Going solar and using renewable, solar energy is getting simpler every day. The following article explained in some detail why the sourcing of silicon has slowed in the overall residential solar power market in the past. This is just not the case any longer.

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